Materials Handling and Storage in General Industry
59 flashcards covering Materials Handling and Storage in General Industry for the OSHA OSHA 10/30 General Industry section.
Materials handling and storage in general industry focuses on safe practices for moving, lifting, stacking, and securing materials to prevent accidents, injuries, and property damage. This topic is defined by OSHA regulations in 29 CFR 1910 Subpart N, which covers general industry standards for handling various materials, including provisions for equipment use, storage methods, and hazard controls.
On OSHA 10/30 General Industry certification exams, this topic typically appears in multiple-choice questions that test knowledge of regulatory requirements, such as proper load limits and safe stacking techniques. Common traps include overlooking the need to assess environmental factors like floor conditions or forgetting to integrate ergonomic principles, which can lead to real-world errors.
Workers often miss the importance of routine inspections for material stability to catch potential hazards early.
Terms (59)
- 01
What is required for the storage of materials near exits under OSHA standards?
Materials must not create a hazard and must be stored in such a manner as to permit at least one safe passage toward an exit. (29 CFR 1910.176(d))
- 02
Under 29 CFR 1910.178, what training is needed for powered industrial truck operators?
Operators must be trained and evaluated as necessary to operate the equipment safely. (29 CFR 1910.178(l))
- 03
How must materials be stacked to prevent accidents?
Materials must be stacked in a stable manner, secured against sliding or collapse, and not exceed the rated capacity of the storage surface. (29 CFR 1910.176(b))
- 04
What is the proper way to handle materials in aisles and passageways?
Aisles and passageways must be kept clear and in good repair, with no obstruction that could cause tripping or other hazards. (29 CFR 1910.176(a))
- 05
Under 29 CFR 1910.184, when must slings be removed from service?
Slings must be removed from service if they show signs of wear, damage, or distortion that could affect their safe use. (29 CFR 1910.184(g))
- 06
What precautions are needed when storing materials on racks?
Racks must be designed and constructed to safely support the loads placed on them, and materials must be placed to prevent falling. (29 CFR 1910.176(c))
- 07
How often must powered industrial trucks be inspected?
Powered industrial trucks must be examined before being placed in service and as necessary during use to ensure safe operation. (29 CFR 1910.178(q))
- 08
What is required for the secure storage of heavy materials?
Heavy materials must be stored in a way that prevents accidental movement or collapse, such as using blocking or chocking. (29 CFR 1910.176(e))
- 09
Under 29 CFR 1910.179, what must be done before operating an overhead crane?
The crane must be inspected by a designated person before use on each shift, and any defects must be corrected before operation. (29 CFR 1910.179(j))
- 10
What safety measures are needed for manual lifting of materials?
Workers must use proper lifting techniques to avoid injury, such as bending at the knees and keeping the load close to the body. (29 CFR 1910.176, general industry practices)
- 11
How must flammable materials be stored?
Flammable materials must be stored in approved containers and away from ignition sources to prevent fire hazards. (29 CFR 1910.106)
- 12
What is the requirement for marking storage areas?
Storage areas must be clearly marked to indicate capacity limits and potential hazards. (29 CFR 1910.176(f))
- 13
Under 29 CFR 1910.178, what must operators do when parking powered industrial trucks?
Operators must fully lower the forks, neutralize controls, shut off power, and set the brakes before leaving the truck unattended. (29 CFR 1910.178(m))
- 14
What precautions are necessary for storing materials on elevated surfaces?
Materials on elevated surfaces must be secured against falling and the surfaces must be capable of supporting the load without failure. (29 CFR 1910.176(c))
- 15
How must loads be secured on vehicles for transport?
Loads must be secured to prevent shifting or falling during transport, using appropriate tie-downs or restraints. (29 CFR 1910.178(o))
- 16
What is required when using chains for lifting materials?
Chains must be inspected for defects before each use and must have sufficient capacity for the load. (29 CFR 1910.184)
- 17
Under 29 CFR 1910.176, what must be done to maintain clear access in work areas?
Work areas must be kept clear of obstructions to allow safe movement and access to exits. (29 CFR 1910.176(a))
- 18
What safety checks are needed for forklift operations?
Operators must check that the forklift is in safe operating condition, including brakes, steering, and forks, before use. (29 CFR 1910.178(q))
- 19
How should materials be arranged to prevent tipping?
Materials must be stacked with heavier items at the bottom and secured to maintain stability. (29 CFR 1910.176(b))
- 20
What is the procedure for handling damaged slings?
Damaged slings must be tagged and removed from service immediately. (29 CFR 1910.184(g))
- 21
Under 29 CFR 1910.179, what must be inspected on cranes regularly?
Cranes must be inspected for defects such as worn hooks or ropes at intervals based on usage, with daily inspections for frequent use. (29 CFR 1910.179(j))
- 22
What is required for the storage of compressed gas cylinders?
Cylinders must be stored in an upright position, secured to prevent falling, and separated from incompatible materials. (29 CFR 1910.101)
- 23
How must workers be protected when handling heavy loads?
Workers must use mechanical equipment or team lifting when the load is too heavy for one person. (29 CFR 1910.176)
- 24
What precautions are needed for outdoor material storage?
Outdoor storage must protect materials from weather damage and ensure they do not create hazards like tripping or blocking access. (29 CFR 1910.176(e))
- 25
Under 29 CFR 1910.178, what signage is required for restricted areas?
Areas where powered industrial trucks operate must be marked to warn pedestrians and restrict unauthorized access. (29 CFR 1910.178(p))
- 26
What is the first step when a load shifts during transport?
Stop the operation immediately and secure the load before continuing. (29 CFR 1910.178(o))
- 27
How should materials be stored to avoid fire risks?
Materials must be stored away from heat sources and in areas with proper ventilation. (29 CFR 1910.106)
- 28
What is required for the use of pallet jacks?
Pallet jacks must be inspected before use and operated by trained personnel. (29 CFR 1910.178)
- 29
Under 29 CFR 1910.184, what must be done with worn wire rope?
Worn wire rope must be removed from service if it shows excessive wear or broken strands. (29 CFR 1910.184(c))
- 30
What safety measures are needed for stacking boxes?
Boxes must be stacked evenly and not exceed the height that could cause instability. (29 CFR 1910.176(b))
- 31
A worker notices a leak in a stored drum, what should they do first?
The worker should evacuate the area and notify the supervisor to contain the leak and assess hazards. (29 CFR 1910.120)
- 32
How must aisles be maintained in storage facilities?
Aisles must be kept clear, at least as wide as required for safe passage, and free of hazards. (29 CFR 1910.176(a))
- 33
What is the requirement for labeling stored containers?
Containers must be labeled with contents and hazards to ensure safe handling. (29 CFR 1910.1200)
- 34
Under 29 CFR 1910.178, what must operators wear when using forklifts?
Operators must wear appropriate personal protective equipment, such as hard hats and safety shoes. (29 CFR 1910.178(y))
- 35
What procedure must be followed for unloading trucks?
Ensure the truck is stable, use proper equipment, and secure loads to prevent falling. (29 CFR 1910.178)
- 36
A stack of materials begins to lean, what is the immediate response?
Secure the stack and evacuate the area until it is stabilized. (29 CFR 1910.176(b))
- 37
How should hazardous materials be segregated in storage?
Hazardous materials must be stored separately from incompatible substances to prevent reactions. (29 CFR 1910.1200)
- 38
What is required for the operation of hand trucks?
Hand trucks must be maintained in good condition and loaded to maintain control and balance. (29 CFR 1910.176)
- 39
Under 29 CFR 1910.179, what must be checked on crane hooks?
Crane hooks must be inspected for cracks, wear, and proper latching. (29 CFR 1910.179(j))
- 40
What safety steps are needed when moving materials manually?
Assess the load weight, use proper grip, and avoid twisting the body. (29 CFR 1910.176)
- 41
How must storage racks be installed?
Storage racks must be securely anchored to prevent tipping or collapse. (29 CFR 1910.176(c))
- 42
A forklift operator hears unusual noises, what should they do?
Stop operation immediately and inspect the equipment before continuing. (29 CFR 1910.178(q))
- 43
What is the requirement for ventilation in material storage areas?
Storage areas for hazardous materials must have adequate ventilation to prevent accumulation of vapors. (29 CFR 1910.106)
- 44
Under 29 CFR 1910.184, how must synthetic web slings be inspected?
Synthetic web slings must be inspected for acid or caustic burns, melting, or other damage before use. (29 CFR 1910.184(f))
- 45
What precautions are needed for storing liquids in drums?
Drums must be stored on stable surfaces and secured to prevent rolling or leaking. (29 CFR 1910.106)
- 46
How should workers be trained on material handling equipment?
Workers must receive training on safe operation and hazards of the equipment. (29 CFR 1910.178(l))
- 47
What is required when using chains to secure loads?
Chains must be of proper size and strength, and properly tensioned to hold the load securely. (29 CFR 1910.184)
- 48
Under 29 CFR 1910.176, what must be done to prevent slipping hazards?
Floors in storage areas must be kept clean and dry to prevent slips. (29 CFR 1910.176(a))
- 49
What procedure follows a material spill in a storage area?
Contain the spill, evacuate if necessary, and clean up using appropriate methods. (29 CFR 1910.120)
- 50
How must electrical cords be managed in storage areas?
Electrical cords must be kept clear of walkways and not used as a substitute for proper material handling. (29 CFR 1910.305)
- 51
What is the requirement for eye protection during material handling?
Workers must wear eye protection when handling materials that could produce flying particles. (29 CFR 1910.133)
- 52
A crane load swings unexpectedly, what should the operator do?
Stop the lift immediately and ensure the load is balanced before proceeding. (29 CFR 1910.179)
- 53
Under 29 CFR 1910.178, what must be done with defective trucks?
Defective trucks must be removed from service until repaired. (29 CFR 1910.178(q))
- 54
What safety measures are needed for high-piled storage?
High-piled storage must include fire protection systems and clear access for emergency response. (29 CFR 1910.176)
- 55
How should materials be loaded on pallets?
Materials must be loaded evenly on pallets to prevent tipping and ensure stability. (29 CFR 1910.176(b))
- 56
What is required for the storage of acids and bases?
Acids and bases must be stored separately to avoid chemical reactions. (29 CFR 1910.1200(f))
- 57
Under 29 CFR 1910.184, what must be on alloy steel chain slings?
Alloy steel chain slings must have permanently affixed identification stating size, grade, rated capacity, and sling manufacturer. (29 CFR 1910.184(d))
- 58
What precautions are needed when stacking lumber?
Lumber must be stacked in an orderly manner with stickers between layers for stability. (29 CFR 1910.176(b))
- 59
How must workers report unsafe storage conditions?
Workers must report unsafe conditions to their supervisor for immediate correction. (OSHA Outreach Training Program Requirements)